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Iscar is introducing a revolutionary distinct milling system that contains tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful strengths in comparison to the existing flat, square shapes. The latest geometry has more cutting edges, positive rake face, decreased cutting forces resulting in excellent performance.

Iscar is undertaking a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has valuable features compared to the current flat, square shapes. The new design has many more cutting edges, positive rake face, decreased cutting forces resulting in better performance. The carbide inserts are screw-clamped on the outside of some other milling cutter types, providing optimum conditions also for heavy-duty applications with superb surface quality, saving numerous finishing operations. End mills are offered for 90 degree shoulder milling and for facing with 45 degree lead angles.

Each carbide insert contains eight cutting edges, 4 for right-hand and 4 for left-hand cutting, expanding the economy of use. The two, toward-center-slanted cutting edges furnish on one side powerful and precise clamping of insert within the tool body, and on the other side, the positive axial rake angle. The usability of this positive axial rake composition diminishes the cutting forces owing to softer cut and better penetration into the metal, as well as changing force direction which is crucial for use on new machining centers with pallet systems less stable than on the classical transfer lines.

In typical applications like in the auto industry, the depth-of-cut is much less than thirty thousandths of an inch facilitating the use of all 8 cutting edges of the Tangmill carbide inserts. Furthermore, in the automotive industry it is routine to use a team of cutters, one for right- and one for left-handed operations, which signifies that all eight cutting edges of the Tangmill inserts can be utilized.

Completely new ISCAR UPGRADES for Fast Metal Removal

Recent development coming from the headquarters of Iscar, providing the completely new Upgrade campaign, which ensures that they are looking toward the future. The new Upgrade campaign, proposed to be distributed at the end of year 2008, will offer revolutionary tools for milling, turning, hole making and multifunction applications, supplementing the FMR (Fast Metal Removal) tool families with one aim in mind - to enhance productivity on the shop floor and to improve profits.

Iscar's focus for this year, with no doubt, are the brand new coatings, brand new substrate formations, completely new cutting edge geometries, brand new sizes, brand new tangential clamping mechanisms and new coolant nozzle characteristics. Iscar's future trends incorporate revolutionary carbide insert grades for effectual and cost-effective machining, increased cutting edges for each insert and great tangential clamping mechanisms which can significantly decrease the cutting pressure. The launching of the AL-TEC, PVD coating chiefly for nodular cast iron, a-TECH, CVD coating primarily for grey cast iron and the DO-TECH, dual CVD PVD coating for enriched strength will refashion the way industry machines cast iron. Moreover, Iscar making mini inserts is an alternate direction within the Upgrade campaign, referring to diminishing the sizes of the Tangmill carbide inserts into Minitang, in order to facilitate fine pitch configuration which will enhance feed rates. In addition, the compact size of the carbide inserts and their tangential position in the pockets make possible a much larger core diameter, in terms of tool design, when compared to normal radially oriented inserts.

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